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BITUMEN PRESSURE DISTRIBUTORS | TAR SPRAYERS

 

 Model

 AI 4000

 AI 6000

 AI 8000

 AI 10000

 AI 12000

 Capacity

 4 Tons

 6 Tons

 8 T

 10 T

 12 T

Capacities above 12 T are tailor made.

 

ATLAS Bitumen Sprayers are designed with precision.
 
The quality of our Tar Sprayers is unparallel.
 
All the parts used in our bitumen pressure distributor  are highly durable and suited for tough Indian conditions.
 
Operating and maintenance of our tar sprayers  is easy and does not require skilled labour.
 
All the safety points are very well considered while making this bitumen distributors.

However tough and accurate your spraying job may be, this sprayer will surely deliver.

Bitumen tank

BITUMEN TANK

The bitumen tank of bitumen sprayer is fabricated by a 5 mm MS sheet and is covered by 50 mm glasswool to minimise heat loss. The outer covering of the tank is galvanized. Galvanized covering provided with the tank is better as it has long life due to its anti-corrosion properties.

Manhole for maintenance or to fill the bituen tank is of 450 mm diameter. Manual and electronic temperature guage is provided for temperature display upto 300 Degrees celcius. An electronic temperature guage is given at the drivers cabin. A ladder and platform is provided for ease of access to the top of the tank. A cock is given on the tank so that full bitumen can be drained out from the tank when required.
 
Burner

BURNER

A single high pressure oil burner for proper heating of viscose binder is provided. Burner provided with the bitumen pressure distributor is compatible with Diesel. Burner is suitable for heating of bitumen tanks and if of capacity 43000 cal or 100000 cal depending upon the sprayer capacity.

Hand torch type burner of capacity 26000 cal is useful for cleaning of the pipelines manually in extreme cold conditions. The hand torch type burner will be useful to facilitate quick start up of the sprayer in extreme cold.

Two fuel storage tanks are provided with the sprayer. One is of 100 liters for burner and other is of 50 liters for the engine.
 
Engine

ENGINE

Engine provided with the bitumen sprayer is a single stage twin cylinder air cooled diesel engine of 25HP at 2000 RPM. The engine is “KIRLOSKAR” make and the engine model is HA 294.

Engine is responsible to power bitumen pump and air compressor. Fuel consumption is 3-4 liters per hour.
 
Bitumen pump and air compressor

BITUMEN PUMP AND AIR COMPRESSOR

Bitumen pump and air compressor are driven by a single engine.

Bitumen pump of the tar sprayer is connected to the engine by a heavy duty clutch. By engaging the clutch the pump gets activated. Bitumen pump gear type is 380 to 450 liters per minute.
 
Return line

RETURN LINE

Return line in bitumen sprayer machine is designed in such a way that one can set and adjust the spray bar pressure from the gland cock.

The gland cock can be adjusted in a way to fasten the heating process during starting up the machine.
 
Bitumen transfer line

BITUMEN TRANSFER LINE

Bitumen can be filled from top of the sprayer tank and also by the bitumen transfer line. Filling of bitumen is easy and it uses the same pump which is provided with the sprayer. No extra pump is required for filling of bitumen in the tank.
 
Spray bar
Spray bar

SPRAY BAR

Spray bar is one of the most critical component of the bitumen pressure distributor. Standard spray bar provided is folding type and is fitted with pressure gauge regulating valve, etc.

Standard spray bar comes with a width of 2.4 mtrs to 4.2 mtrs and it can also be re-designed to give a spraying of upto 6.0 meters. Spray bar does width adjustment by closing nozzles. Adjustment of spray bar height is mechanical. Pre-heating of spray bar is by full circulation of preheated bitumen from the entire spray bar.

It is also possible to adjust the spraying pressure from 0-6 bar. One Hand spray pipe SS Corrugated pipe of length 5 meter is provided with the sprayer.

Cleaning of the spray bar is by air pressure and by by diesel oil. Rate of spray application: 0.3-1.0 kg per sq meters, Calibration chart is provided at the operator’s platform.
 
Pneumatic system

PNEUMATIC SYSTEM

Pneumatic system for opening and closing of the nozzles is provided near the operators seat.
 
Cleaning system

CLEANING SYSTEM

Cleaning system is important in bitumen sprayer equipment as it helps to clean all the lines after the operations of the sprayer are closed at the end of the day.

Cleaning system is provided near the bitumen pump. it used air pressure and diesel to do the cleaning act of all the lines of the sprayer.
 
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Atlas make bitumen sprayers are available in the capacities of 4 T, 6 T, 8 T, 10 T and 12 T. These sprayers come with 4.5 m spraying width or with 6 meters spraying width. These bitumen pressure distributors come with glass wool covered tank to reduce the heat loss. The sprayer is powered by a Kirloskar or standard make engine with a standard make bitumen pump and air compressor. These tar sprayers are very easy to operate, maintain and clean. These asphalt sprayers are designed to give uniform spraying.

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